The Ion Stove includes a
windscreen Kit. This kit consists of a 6" square piece of heavy duty
aluminum to construct the Heat Reflector, and a 3"x24" piece of 36 gauge of
aluminum sheet with a 12" section that has pre-cut air holes provided. The
copper surface of the windscreen is intended to face out.
After much testing I have found that a wind screen
should be large enough to have a 1/4" (6mm) gap all the away around. Closer
and you choke off the stove, further out and you loose heat. Windscreen
height actually matters less than distance to the pot. I found that a
windscreen as tall as the bottom of the handles was better than a tall one
because it maintained better air flow and weighed less.
1. Determine the dimensions. Measure for your wind screen height.
A good rule of thumb is to make it to the bottom of the pot handles. After
determining this height, I add 1/4" (6 mm) to that (optional - see below) in
order to make a strengthening fold. You can either trim the windscreen to
the desired height, or if a space is needed for handles, simply cut a slot
at the top to have the handles protrude through.
2. Determine the length. To determine the length of the aluminum
do the following:
a. Find the diameter. The is the entire width of the pot at the widest
point.
b. Take the diameter and add 1/2" (12 mm) to it. This is the gap for the
windscreen around the pot. Multiply this x 3.14, example: pot diameter of 6
7/8" + 1/2" = 7 3/8" (174.6 mm + 12 mm = 186.6 mm). 3.14 x 7 3/8" = 23 1/16"
(3.14 x 186.6 mm = 586 mm). Add .5" (12.5 mm) more for room to bind the
ends, and you have 23 9/16". I like to round up to the nearest 1/4" (6 mm),
so we make the total length 23 3/4".
2. Optional: Fold over a little flap of the screen. This is what
the extra 1/4" (6 mm) of height is for. At the top and bottom of the screen,
bend over a 1/8" (3 mm) wide strip except at the last 1/4" (3 mm) on each
end. I find the best way to mark this for an easy bend is to mark it with a
marker - the standard one I use is 3/8" (9mm) wide on the narrow.
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1. Mark the edges with a marker |
2. Cut the last 1/2" (12 mm) on each end and both sides |
3. Start the fold at the cut. |
4. Fold over to cover the marker markings. |
3. Permanent circle Windscreen (recommended): Join the ends by
making a slot and fold tab joint at the ends. Cut a slot approximately 1/4"
from one end. The slot should be about 3/4 of the height of the windscreen.
On the other end, cut tabs approximately 1/4" from the top and bottom that
will make the center of the screen slightly smaller than the slot you cut in
the opposite side. Join the ends by folding the tabs down, then inserting
the new narrow piece through the slot on the opposite end. After the end is
through the slot, fold the tabs back out to form a permanent circle. and
fold one over each way. Now the windscreen is a continuous circle. To store
it, simply fold it flat and store in your pot. To use it, just unfold and
straighten gently.
3. Non permanent windscreen: Use a paperclip to hold the ends
together while cooking.
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1. There should be a "T" on each end. |
2. Overlap and fold the "T"s in opposite directions. |
3. Now you have a permanent circle. |
4. Heat Reflector: Make a bottom heat reflector from the heavy
duty aluminum foil. Do this by placing the windscreen on the foil, then
marking the circle on the inside, then cut that circle out. You can fold
this up and store it inside the pot and it hardly weighs anything. This is
provided to prevent burning things unintentionally and increases the
efficiency of the stove.
7. To store simply flatten the screen, then fold it in half.
8.
To use the windscreen, simply unfold and spread back out.
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